How to Repair the Mainsail

As I mentioned a few posts back, we recently tore our mainsail. We still have a full summer of sailing ahead of us, so we needed to fix it ASAP! Here was our process:

Got a sail repair kit from Amazon. Sail thread, wax, some special sewing needles, sail tape, and a palm pusher (like a thimble, but hardcore). $50 total.

sail repair1

Brought down the mainsail, got a bit discouraged that we had SEVEN tears of varying lengths.

Laid out the mainsail on the dock and applied sail tape.

sail1

Brought mainsail into cockpit because it was so f*cking hot out.

sail repair 2

Hand-sewed for 3 hours, fixed 2.5 tears. Must follow zig-zag pattern back and forth along each seam to reinforce, and realized we were in for more than we thought. Conor worked on it from the crack of dawn the next day and 10 hours later he was done.

sail repair 3

Hurricane Chris passed by east coast.

High winds + in-mast roller furler – mainsail = HORRENDOUSLY LOUD BANGING. No way could we hoist our mainsail up while tied to the dock in such high winds. Needed a temporary fix.

Had the bright idea to shove pieces of pool noodle into the mast to keep the furler from banging. Recruited our friend Zach (who recently bought his own 42 ft liveaboard) to go up in his bosun’s chair to do it for us.

zach

It worked! All was quiet while we waited for the right conditions to pull out the pool noodles and put our sail back up. Borrowed the bosun’s chair again, and this time I was initiated into another part of boat life—my own trip up the mast! Check out the view:

mast2

mast1

Fun fact: I am usually terrified of heights, but it was either Conor hauled me up the mast, or I tried to haul his 200+lbs 60ft up in the air. I picked the easier choice. Once pool noodles were out, we put up our mainsail and quickly rolled it up into the mast.

We went sailing the next day, and winched it out with our fingers crossed. SUCCESS! You can’t even tell where it was repaired. Sails held strong and we had a great day out on the water.

Love,

Taylor, Conor, and W

Advertisements